Aiming to satisfy the manufacturer’s desire for enhanced efficiency, Ishida launched the CCW-AS multihead weigher in 2022. Building on the capabilities of the industry-leading RV series, this advanced system sets a new standard in combination weighing. We’ll explore the features and benefits of the advanced weighing system here; sharing real world examples of successful integration.
CCW-AS In Focus
Building on more than 50 years of combination weighing know-how, the CCW-AS represents the 11th generation of Ishida’s multihead weigher range. Equipped with ultra-powerful radial feeders, product flow control technology, and an advanced control system, the CCW-AS delivers unmatched accuracy and speed for weighing both food and non-food products. From fresh produce to dairy, meat, fish, and poultry, this multihead weigher handles diverse applications with precision.
As the most advanced multihead weigher in the world, the CCW-AS has a significant range of advantages. Integrated with the latest technology, this transformative weighing system enhances production speed and reduces giveaway; ensuring greater levels of efficiency and minimising waste. With the capability to handle challenging sector-specific needs, such as sticky products, the multihead weigher is far superior to conventional feeders.
Manufacturers can also realise these benefits through investment in Ishida’s market-leading weigher:
- Ease of use: with smart controls and an advanced interface allowing for easier operation and reduced risk of human error
- Improved food safety: with the hygienic design making cleaning easier and reducing downtime
- Enhanced energy efficiency: with the integration of high-efficiency hopper drive units and updated software for power distribution control
- Reduced noise: with the new feeder drive units and design minimising noise levels for a better working environment.
Driven by the unique philosophy of Three Way Harmony, the CCW-AS also delivers sustainability benefits through reduced material waste and energy efficient operation. Consuming 20% less power than previous models, it reduces downtime and maximises yield per hour. Complete with adaptive learning technology, this advanced multihead weigher will enhance efficiency and ensure superior ROI over time.
Cheese Processing Transformation
With more than 69,000 CCW machines installed, Ishida continues to help international manufacturers overcome a range of product and application challenges. As an example, Prima Cheese opted to trial the AS multihead weigher as a continuation of their long-standing partnership with Ishida. Having seen a 30%-40% increase in throughput, the major cheese processor opted to make the weigher a permanent addition to their factory.
Weighing accuracy improved to within 0.2kg per pack, with the CCW-AS also increasing the processing speed to 30 bags per minute for 2kg packs. The line now handles up to 20 different products each day, with seamless changeovers facilitated by the 16-inch HMI touchscreen. Efficiency has been greatly improved, with advanced vision monitoring via a top-mounted camera enhancing feed control and reducing the need for operator inspections.
Operating 24 hours a day, five days a week, the CCW-AS has delivered dependable performance and enabled Prima Cheese to meet rising demand with ease. “The new CCW-AS weigher has transformed our production line with significantly higher throughput and unmatched accuracy, allowing us to meet growing demand efficiently” Prima Cheese’s Co CEO Nima Beni commented.
Discover the benefits
From the reduction of costs to the improvement of manufacturing and packaging efficiencies, the benefits of the CCW-AS are clear. With the option of customisation according to the application and production line, manufacturers stand to see a rapid return on investment. Explore the range and realise the benefits of Ishida’s multihead weigher at first hand.