One of the most significant developments in the manufacturing sector has been the creation of smart factories. Integrated with technologies such as artificial intelligence (AI), machine learning, big data analytics, and IoT, these factories enable greater productivity and real-time decision-making. Ishida’s Sentinel 5.0 is a prime example; harnessing AI to collect and learn from machine data. We’ll look into the capabilities and benefits of this advanced system here.
Transformative Smart Factories
As mentioned, the rise of the smart factory has brought numerous manufacturing benefits. Connected technologies pinpoint machinery issues with precision, automate corrections, and keep operations running smoothly. This approach improves asset efficiency and minimises downtime. Costs are also reduced, with manufacturers able to monitor and respond to inventory needs in real time.
Additional benefits include:
- Cost-effective quality improvement - with predictive analytics meaning that less has to be spent on maintenance.
- Increased flexibility - with factory logistics systems able to perform various functions and agility being improved with sensor technology.
- Better decision-making - with smart technology generating and analysing huge amounts of data in real time for more informed decisions.
Presenting Sentinel 5.0
Unveiled at Gulfood Manufacturing 2024, Ishida’s Sentinel 5.0 brings the benefit of data-driven insights to the food manufacturing sector. This advanced system builds on its predecessor’s strengths, collecting and analysing machine data across production processes. Integrated with AI, Sentinel 5.0 learns from operational patterns and delivers real-time status updates. In the words of Ian Hodgson, Systems General Manager at Ishida Europe, “The new Sentinel can learn the normal behaviour of your machines, send alerts for deviations, and even detect cross-machine issues if one problem affects others in the line.”
While other machine monitoring systems present hard-to-decipher numerical data, Ishida’s Sentinel 5.0 analyses and generates suggestions on how best to optimise the production process. Connected with the cloud, this AI-powered system allows for real-time monitoring no matter where the user is based or which device they are using. It removes uncertainty over production line performance, addressing challenges such as unplanned downtime, inefficient processes, and maintenance delays with actionable insights.
Sentinel 5.0 is unique in offering:
- An intuitive dashboard with advanced analytics that go beyond basic monitoring.
- Seamless integration with Ishida systems for end-to-end line visibility and greater operational efficiency than generic monitoring solutions.
- Automatic compliance tracking and report generation for the digital management of e-marking proof of compliance and HACCP.
- Chatbot integration, with deep knowledge of Ishida systems for real-time customer support and issue resolution.
- TLS encrypted connections, OAuth 2.0 Authorization, and compliance with current cloud security standards.
Confectionery Manufacturer Sees Sweet Results
The benefits of Ishida’s joined-up thinking have been realised by a leading confectionary partner, with Sentinel 5.0 integrated for packaging area monitoring. Disappointed by the transparency and accuracy of their previous monitoring system, they switched to Ishida’s solution and quickly noticed the difference. 16 machines were connected to the Sentinel 5.0, enabling real-time performance monitoring. This led to a 15% efficiency gain, with the intention of doubling this to 30%. There was also a significant productivity boost, with throughput increasing from 30,000 to 35,000 cases per hour.
A spokesperson for the confectionary partner said, “Sentinel 5.0 has provided us with a level of insight and control we never had before. The ability to track performance in real-time has transformed how we optimise our production processes.”
Book Your Demonstration
Ready to transform your production line with Sentinel 5.0? Complete Ishida’s online booking form to discover the power of connected technology for yourself.
